Projects Installation Stages

AFKO Projects Installation Stages

Welcome to the comprehensive guide on AFKO's project installation stages for setting up a center pivot irrigation system. AFKO takes immense pride in showcasing the meticulous process involved in installing these systems, which symbolizes the culmination of our partnership with you, our esteemed customer.

The installation phase is the final step in a multi-stage journey that begins with intricate design and project engineering tailored to your land's infrastructure.

It all starts by obtaining your land coordinates, allowing our specialized engineers to collaborate closely with you. Our goal is to maximize the benefits derived from your financial investment, ensuring you achieve the highest possible return.

The time required to complete these project phases varies, depending largely on the project's size and capacity.

Loading and Shipping the Pivot to the Customer

The journey of your center pivot irrigation system begins with the loading and shipping process.

This stage is influenced by several factors, including the geographical distance between Türkiye and your country, as well as the chosen method of transportation—be it sea or land freight.

Our logistics team meticulously plans the shipping process to ensure timely and safe delivery. We use high-quality packaging materials to protect the components from damage during transit.

Additionally, we handle all customs documentation and coordinate with reputable shipping agencies to facilitate a smooth transportation process.

Throughout this stage, we keep you informed about the shipment's progress, providing regular updates and estimated arrival times.

Stage One: Preparing the Pivot Central Tower

The first on-site installation stage involves setting up the pivot central tower. This crucial component serves as the heart of your irrigation system.

Our team begins by assembling the central tower components on the ground, ensuring all parts are present and free from defects.

We perform thorough inspections of bolts, joints, and welds to guarantee structural integrity.

The tower is then prepared for movement to its installation point. Specialized equipment, such as cranes or heavy-duty lifts, is used to safely transport the assembled tower to the concrete foundation prepared earlier.

Precision and care during this stage are vital to ensure the tower's stability and longevity.

Stage Two: Setting Up the Pipes and Connections

In the second stage, we focus on assembling the pipes or tubes that will carry water throughout the system.

These pipes are arranged according to the specific lengths of the towers, ensuring they fit seamlessly together.

Our technicians connect the pipes using high-quality couplings and seals to prevent leaks and maintain consistent water pressure. We also install necessary valves and gauges for monitoring and controlling water flow.

The assembled pipes are then prepared for elevation onto the towers, with all connections double-checked for security and alignment.

Proper setup at this stage is essential for the efficient operation of the irrigation system.

Stage Three: Preparing the Spans and Angles

Stage three involves configuring the spans and angles that connect the central tower to the outer sections of the pivot system.

The spans are carefully curved and connected using precision-engineered angles to accommodate the circular movement of the pivot.

We assemble support structures, such as trusses and braces, to reinforce the spans against environmental stresses like wind and the weight of water.

The wheels or drive units that enable the pivot's rotation are also attached at this stage.

With the spans fully assembled and reinforced, they are ready to be lifted onto the wheel assemblies for installation.

Stage Four: Installing the Central Tower onto the Concrete Foundation

In the fourth stage, the central tower is securely installed onto the concrete foundation. Our team ensures the foundation is level and cured to the necessary strength before proceeding.

Using alignment tools and laser levels, we position the tower precisely according to the design specifications.

The tower is then anchored using heavy-duty bolts and brackets designed to withstand operational stresses and environmental conditions.

We conduct load tests to confirm the tower's stability, making any necessary adjustments to achieve optimal alignment.

This step is critical, as the central tower's proper installation affects the entire system's performance.

Stage Five: Transporting the Spans to the Central Tower

Once the spans are fully assembled and equipped, we proceed to move them to the central tower for integration.

This process involves using specialized transportation equipment, such as dollies or custom rigs, to safely maneuver the spans across the site.

Our team coordinates the movement carefully, considering factors like ground conditions and weather to prevent any damage.

Safety protocols are strictly followed to protect both the equipment and personnel.

The spans are positioned strategically around the central tower, ready for the next phase of installation.

Stage Six Connecting the Spans to the Central Tower

In the sixth stage, the spans are connected to the central tower, forming the complete structure of the pivot system.

This involves aligning the pipe ends and securing them with flanges, gaskets, and bolts to create a watertight seal.

Mechanical components, such as drive shafts and gearboxes, are connected to enable synchronized movement.

Electrical wiring is installed to power the motors and control systems that automate the pivot's operation.

Our technicians perform thorough checks to ensure all connections are secure and functioning correctly. This integration is crucial for the seamless operation of the irrigation system.

Final Stage: System Testing, Calibration, and Handover

In the final stage of installing your AFKO center pivot irrigation system, we perform thorough testing and calibration to ensure optimal performance. This involves mechanical tests to confirm smooth rotation and proper alignment of the pivot, hydraulic tests to check for leaks and ensure consistent water pressure and distribution, and electrical tests to verify that all motors, sensors, and control panels are functioning correctly.

Safety features are also tested to guarantee reliable operation. Any issues identified during these tests are promptly addressed and corrected. After successful testing, we provide you with comprehensive documentation, including operation manuals and maintenance schedules.

Our team conducts a training session to familiarize you with the system's operation and upkeep. This stage concludes with the formal handover of the system, reinforcing our commitment to ongoing support and your satisfaction.

Conclusion

The successful installation of your AFKO center pivot irrigation system marks a significant milestone in enhancing your agricultural productivity.

By collaborating closely throughout each stage—from initial planning to final commissioning—we ensure that your investment delivers maximum value.

Our comprehensive approach combines cutting-edge engineering with personalized service, tailored to meet the unique demands of your project.

We understand that the efficiency of your irrigation system directly impacts your operational success.

Therefore, we remain dedicated to providing exceptional support beyond installation, including regular maintenance services, technical assistance.

Thank you for entrusting AFKO with your irrigation needs. We look forward to a lasting partnership, contributing to the growth and success of your agricultural endeavors.